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PRODUTOS » Sistemas de Ensaios » Structural Durability » Structural Durability Solutions » Component Test Systems

Component Test Systems

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Challenge

The development of structures (and elsewhere) and individual components is based on computational durability analysis in order to ensure that the machines and components remain fail-safe in any situation and within their expected service life. The verification of the calculated structural durability is carried out in a laboratory test with a realistic initiation of the dynamic load and, if necessary, with simultaneous simulation of environmental influences (temperature, humidity, corrosive media, sunlight, etc.).
In order to carry out the tests, block programs are frequently used in which forces, displacements, and accelerations are introduced into the component in a controlled manner. In automotive engineering, loads which were determined in the vehicle test are often used as targets. Synthetic stress programs, such as the European Europe cycle in wheel testing or the CARLOS TC test for trailer couplings, are also used.
Due to the variety of applications, there is also a variety of standardized test systems. In special cases, such systems must be developed together with the users and based on its specification.

Solution

Component testing systems are application-optimized test equipment used in research and development as well as quality assurance of machines and components. The development, standardization and further development of such test systems is carried out in close cooperation with our customers. Instron's component testing systems are characterized by the highest quality and reliability, ensuring the highest productivity in daily use. In addition to the main focus of the test in automotive engineering, applications from all areas of the industry are served. 

The following are examples of executed test stands for testing:

  • Trailer coupling - CARLOS TC
  • Exhaust system - ARTEL
  • Car chassis - FDFP
  • Wear of vehicle joints
  • Truck crankshafts in resonance mode
  • Truck frames
  • Truck cab
  • Engine block, cylinder and connecting rod
  • Screw connections and the hub bearing of wind power plants
  • Bogies of rail vehicles
  • Rail vehicles with AMME load sequences
  • and many more

Controller Labtronic® 8800ml

Labtronic 8800ml, Instrons new test controller, provides an integrated laboratory solution for all requirements from component tests through to simulation of service loads on full vehicles.

Hydropuls® actuators

Hydropuls hydraulic actuators are used in the full of static and dynamic applications where high precision simulation of movement, forces, strains and accelerations are required.

Power Packs and accessories

A modular range of variable flow hydraulic power supplies are available to service dedicated test systems or to be configured as a central laboratory supply facility. Pipeline solutions are also available to safely distribute the hydraulic supply around the lab.

Sensors

A comprehensive range of fatigue rated precision transducers are available to measure position, force, torque, pressure, strain and acceleration.

Servo valves

To deliver the full range of actuator performance requirements, a range of 2 and 3 stage servo valves with flow rates from 5 liters to 2400 liters/min are available.

Test frames and fixtures

Instron offers a range of test frames and fixtures providing a modular and flexible approach to meet a variety of test challenges

RSLabSite modulogic

All you need for your durability tests is the measurement data obtained from the proving ground – RS LabSite® modulogic will do the rest!

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